Shachyen shaga ai
Cast Film Slitter ngu ai gaw plastic film, shingnip shingna galaw ai, shingnip shingna galaw ai bungli ni hta lang ai ra kadawn ai galai shai ai arung arai langai rai nga ai. Dai hpe laksan hku nna, npu na application ni a matu ra kadawn ai galu kaba ai lam ni hpe hkan sa lu ai, grau kaji ai, langai sha re ai roll ni de, cast film a galu kaba ai roll ni hpe daw kau na matu laksan galaw da ai. CPP (Cast Polypropylene), LDPE, hte n-gun law law lawm ai n-gun rawng ai sumla hkrung ni zawn re ai n-gun rawng ai arung arai ni gaw, n-gun rawng ai arung arai ni hpe n-gun rawng ai hku galaw lu na matu, n-gun rawng ai arung arai ni hpe n-gun rawng ai hku galaw ra ai.
Cast Film Slitter a bungli galaw ai ladat hpe chye na ai gaw, galaw shapraw ai lam hpe grau kaja hkra galaw na matu, n kaja ai lam ni hpe shayawm na matu, film a arawn alai ni hpe n galai shai hkra galaw na matu ahkyak nga ai. Ndai laika buk hta, jak a hkrang bung sumla, bungli galaw ai ladat, ahkyak ai hpaji masa ni, bungli galaw ai shara ni hta jai lang ai lam ni hpe hkrak tup sang lang dan da ai majaw, jak rung galaw ai ni hte engineer ni gaw, shi a hpaji masa hte bungli galaw ai npawt tara ni hpe grau sung ai hku chye na la lu na re.
I. Cast Film Slitter langai a hkrang bung sumla
Cast Film Slitter gaw, n-gun n rawng ai daw, n-gun n rawng ai daw, n-gun rawng ai daw ngu ai, madung bungli galaw ai module masum - hte hpawng de da ai. Langai hte langai gaw, sumla hkrung hpe ngang grin hkra galaw na matu, tension hpe n galai shai hkra galaw na matu, hkrak hkrak cutting galaw lu na matu ahkyak ai lit nga ai.
1. N-gun hpaw ai Unit
Dai n-gun n rawng ai unit gaw, kanu roll (master roll ngu nna mung shamying ai) hpe rim la nna, system kata de bang ya ai. Dai hpe shaft (sh) air-expanding chuck hte bang da nna, roll core hpe ngang ngang jum da ai majaw, bungli galaw ai shaloi, shim lum ai hku shinggrup lu ai.
Unwinding galaw ai lam hta ahkyak dik ai lam langai gaw tension hpe hkang lu ai lam rai nga ai. Cast Film Slitter gaw, pat da ai-loop bai htang ai lam hpe jai lang nna, load cells (sh) dancer rollers ni gaw, sumla hkrung a n-gun hpe mu nna, shi hkum shi galai shai na matu, motor controller de signal ni hpe sa dat ai.
Dai hta n-ga, web guiding system (edge correction unit) gaw, sumla hkrung a n-gup magap hpe, n-gup magap (sh) nsen n-gup magap (ultrasonic) hpe lang nna, matut manoi yu nga ai. Ndai hku galaw ai gaw, slitting section de film hpe hkrak hkrak hkrak hkra shang shangun nna, n-gun n rawng ai (sh) n-gun n rawng ai hpe pat shingdang ya ai.
2. Slitting daw
Slitting daw gaw Cast Film Slitter a madung daw rai nga ai. Hpang jahtum galaw shapraw ai arung arai a hkrak ai lam, san seng ai lam, kaja ai lam ni hpe dawdan ya ai.
Madung hku nna slitting ladat hpe lang ai gaw lahkawng rai nga ai:
Razor Blade Slitting: N-gun n law htum ra ai shara ni hta n-gun n rawng ai (50 microns npu) ni a matu htuk manu ai.
Rotary Shear Slitting: Grau htum ai (sh) n-gun ja ai hku htu ra ai film ni a matu lang ai.
Blade ni hpe ra sharawng ai slit widths ni hte maren tawn da nna, servo-driven gram lajang ai ladat ni gaw lata hte n galaw ai sha fine tuning galaw lu ai. Dai sumla hkrung gaw, n hkring n sa n-gun rawng ai roller ni hku nna lai wa ai majaw, htu ai shaloi, n-gun n rawng ai sha, n-gun rawng ai hku nga lu ai. Slitting blades ni gaw, n bung ai lawan ai hku shinggrup nna, san seng ai hte burr-n lawm ai jut ni hpe shapraw ya ai.
3. Bai shinggrup ai Unit
Rewinding unit gaw slit film strip ni hpe core nnan ni ntsa de shinggyin la lu ai. Roll langai hpra gaw, laika ka ai, laminating galaw ai, shing nrai, shinggyin la ai zawn re ai hpang na bungli ni hta atsawm sha jai lang lu na matu, roll langai hpra hta maren mara tension hte hkum tsup ai hku n-gup magap ni nga ra ai.
Dai hpe lu la na matu, bai shinggrup ai ladat hta, bai shinggrup ai shaft lahkawng, shinggrup ai ring ni, shanglawt ai servo control ni lawm ai. Shaft ni gaw roll diameter hpe madung tawn nna shanhte a torque hpe tinang hkrai gram lajang ya nna, roll yawng hta n galai shai ai sha n-gun hpe n-gun jaw ya ai.
Nkau mi gaw rawt jat galu kaba wa ai Cast Film Slitters ni hta, shi hkum shi roll galai shai ai hte filmr a n-gun hpe hkang lu ai atsam nga ai, dai gaw roll diameter jat wa ai hte maren, n-gun hpe loi loi hte shayawm ya ai majaw, film hpe n-gun n rawng hkra (sh) telescope hku n mu lu hkra pat shingdang ya lu ai.
II. Cast Film Slitter a bungli galaw ai npawt tara
Cast Film Slitter a bungli galaw ai ladat hpe matut manoi hpaw ai → n-gun hpe hkang ai → htum ai → bai shinggrup ai lam ngu nna kadun dawk tsun mai ai. Sequence yawng hpe PLC-based control system hku nna atsawm sha shingdaw nna, hkrak hkrak rai nna ngang grin hkra galaw da ai.
1. Film hpe jaw sha ai hte tension hpe hkang ai
Dai lam hpe master roll hpe hpaw ai kaw nna hpang ai. Ndai sumla hkrung hpe sumla hkrung a n-gun hpe yu reng nna hkang ai tension rollers ni hku nna lam madun ai. Dai hku galaw yang, n bung ai daw (sh) film deformation byin wa chye ai slack (sh) stretching hpe pat shingdang ya ai.
Tension hpe gaw, jak a feedback system hku nna shi hkrai shi gram lajang ya nna, film feed hta galai shai ai lam nga ai hpe mu lu nna, servo motor ni hpe lang nna aten dep gram lajang ya ai. Dai hku galaw yang, slitting section de n shang shi yang, film gaw hkum tsup ai hku n-gun n rawng ai sha nga lu hkra galaw ya ai.
2. Tengman ai hku htu ai ladat
Dai film hpe ngang grin hkra galaw ngut ai hpang, slitting section hku lai wa nna, dai kaw high-speed blades ni gaw htu ai bungli hpe galaw ai. Blade amyu hpe lata ai gaw, n-gun ja ai, n-gun ja ai, coating zawn re ai film a arawn alai ni hta madung nga ai.
Razor slitting ladat gaw BOPP (sh) CPP zawn re ai n-gun n rawng ai sumla hkrung ni a matu htuk manu ai n-gup magap ni hpe jaw ya nna, shear slitting ladat gaw grau ngang kang ai multilayer structure ni hpe hparan ya lu ai.
Ndai ladaw hta, blade a shara gaw grai ahkyak ai. Servo motor ni gaw, blade gap hkat ai lam hte alignment hpe micrometer hkrak ai hku hkang nna, slit galu kaba ai lam langai hpra gaw, hkrak tup masat da ai lam ni hpe hkan sa lu hkra galaw ya ai. Dai sumla hkrung hpe n-gang npu na anvil roller hte madi shadaw ya ai majaw, san seng ai, matut manoi htu lu na matu, n-gun n-htum ai sha, n-gun jaw ya ai.
3. Edge Trimming hte Nhprang arai ni hpe shinggyin la lu ai
Edge trimming gaw slitting galaw ai hta ahkyak ai daw langai mi re. Cast Film Slitter gaw n bung ai (sh) n kaja ai jut ni hpe shaw kau ya nna, roll hpe grau kaja hkra galaw ya ai. Ndai trim galaw da ai jut ni hpe suction (sh) vacuum waste removal system hku nna shinggyin la lu ai majaw, bungli galaw ai shara hpe san seng hkra galaw ya nna, rollers ni hta film n hpawng hkra makawp maga ya lu ai.
4. Rewinding galaw nna ngut sai Roll hpe galaw ai
Slitting galaw ngut ai hpang, garan mat ai strips ni gaw rewinding daw de htawt mat wa ai. Narrow film roll langai hpra hpe hkang lu ai torque npu hta core nnan langai mi hta shinggrup da ai. Dai jak a software gaw, roll diameter hte film a n-gun hpe madung tawn nna, kaja dik ai winding tension hpe sawn la ai.
Rewinding matut galaw ai shaloi, filmr tension hpe hkang ai gaw, core kaw nna shinggan layer du hkra, roll density hpe maren sha tawn da na matu, tension hpe loi loi hte shayawm kau ya ai. Advanced model ni gaw, jak hpe n jahkring kau ai sha, full roll ni hpe shi hkrai shi galai ya lu ai majaw, matut manoi bungli galaw lu nna, grau nna bungli galaw lu ai.
III. Rawt jat galu kaba wa ai hkang zing ai lam hte tinang hkrai galaw ai hpaji masa ni
Modern Cast Film Slitters ni hta hpaji rawng ai hkang zing ai ladat ni hte rawt jat galu kaba wa ai hpaji masa ni hpe bang da ai majaw, hkrak ai lam hpe grau kaja hkra galaw lu ai, bungli n galaw ai aten hpe shayawm lu ai, bungli galaw ai shaloi shim lum lam hpe grau kaja hkra galaw lu ai.
1. Servo Motor hte PLC hpe jawm galaw ai lam
Hpa majaw nga yang, n-gun ja ai servo motor ni gaw, n-gun n rawng ai, n-gun rawng ai, n-gun n rawng ai daw ni hpe hkrak hkrak hkan sa ai hku nna shachyut ya ai. PLC (Programmable Logic Controller) gaw, shaft yawng a lapran hta, n bung ai lawan ai lam hpe hkam la lu hkra, yawng hpe hkang zing ya ai.
Ndai gaw film tension n bung ai hpe pat shingdang ya ai, jak rung a n-gun hpe shayawm ya ai, galaw ai shaloi cutting parameters ni hpe aten dep- gram lajang ya lu ai.
2. Shi hkum shi n-gup magap hpe masat da ai ladat
Automatic Edge Position System (AEPS) gaw, sensor ni hku nna, sumla hkrung a npawt nhpang ni hpe matut manoi yu maram nga ai. Gara hku mung n bung ai hpe mu yang, lam madun ai roller ni gaw, hkrak ai alignment de shi hkrai shi galai mat wa ai. Ndai hku galaw ai gaw, roll yawng hpe maren mara slit galaw nna, jut ni gaw process ting hta hkum tsup ai hku dingyang nga lu hkra galaw ya ai.
3. Tengman ai-Aten hpe yu reng ai lam hte shiga ni hpe shinggyin la ai lam
Operator ni gaw, touchscreen HMI interface hku nna, film a n-gun, blade a shara, bai nhtang shinggrup ai n-gun hpe aten dep yu lu ai. Machine nkau mi hta IoT-based ana jep chyoi ai ladat ni hpe bang da ai majaw, tsan tsan kaw nna yu maram lu ai, mara hpe mu tam lu ai, tau hkrau tsun da ai hku gram lajang lu ai.
Ndai data-driven ladat gaw, jak rung ni hpe bungli galaw ai lam hpe sawk sagawn nna, bungli n galaw shi yang byin mai ai manghkang ni hpe chye na lu na matu karum ya ai.
IV. Application ni hte arung arai ni hpe galai shai mai ai lam
Cast Film Slitter gaw, bungli amyu myu hta jai lang ai sumla hkrung arung arai amyu myu hpe galaw shapraw lu ai, laklai ai hte galai shai mai ai.
1. Htap htuk ai Film Amyu ni
CPP (hpyen n-gun)
BOPP (Langai hte langai n-gun rawng ai Polypropylene)
LDPE/LLDPE (N-gun n law ai n-gun n law ai)
PET (Polyesta sumla hkrung)
PVC (Polivinil Chloraid)
Hka htung hte shingnip shingna galaw ai hta lang ai shing nrai, n-gun law law lawm ai sumla hkrung ni
Film amyu shagu hta, n-gang angle, n-gun madang, bai nhtang shinggrup ai n-gun zawn re ai, laksan garan ginhka ai lam ni ra nga ai. Ndai parameters ni hpe gram lajang na matu, jak gaw n bung ai arung arai ni a arawn alai ni hpe atsawm sha hparan lu ai.
2. Hpaga lam hta jai lang ai lam ni
Cast Film Slitter hpe bungli amyu myu hta grai lang ai:
Htingnu Htinggaw: Lusha-grade shingnip shingna hte shingnip shingna ni hpe galaw na matu lang ai.
Laika dip shapraw ai bungli: -lawan ai laika dip jak ni a matu film roll ni hpe hkyen lajang ya ai.
Adhesive Film galaw ai: Coated (sh) laminated film ni hpe hkrak ai galu kaba ai hku garan ai.
Electronic hte myi man hte seng ai sumla hkrung ni: LCD screen hte makawp maga ai coating ni a matu lang ai -htuk manu ai sumla ni hpe jum tek ai.
Battery hte jan n-gun hpe galaw shapraw ai: Separator film ni hpe grai ngang kang ai dimensional hkam sharang ai lam ni hte galaw ai.
V. Cast Film Slitter hpe jai lang ai a akyu ni
1. Cutting hkrak ai lam tsaw ai
Servo-hkang ai n-gang ni hte hkrak tup n-gun ja ai ladat ni hpe kahkyin gumdin ai majaw, Cast Film Slitter gaw ±0.1 mm daram sha n-gun ja ai n-gang hpe hkam sharang lu ai. Ndai hkrak ai lam gaw, ngut sai sumla hkrung roll ni a quality hte consistency hpe hkrak sha hkra machyi shangun ai.
2. Hpaji rawng ai lam hte bungli galaw ai lam hpe jat wa shangun ai
Blade hpe shi hkrai shi shara jahkrat ai, roll galai ai, web lam madun ai gaw bungli n galaw ai aten hpe grai shayawm ya ai. Lawan ai hku matut manoi bungli galaw lu ai atsam - minit mi hta metre 500 jan law law lang galaw lu ai atsam - gaw, bungli galaw lu ai atsam hpe jat ya nna, bungli galaw ai manu hpe mung shayawm ya lu ai.
3. Arung arai jahten sharun ai lam hpe shayawm ya ai
Advanced tension control gaw film hpe gang je kau ai (sh) daw kau ai hpe pat shingdang ya nna, n kaja ai lam ni hpe shayawm kau ya ai. Edge trimming hte nhprang arai ni hpe shinggyin la ai ladat ni gaw ra kadawn ai arung arai ni hpe sha shaw kau lu hkra grau nna galaw ya ai.
4. Laksan galaw na hte gram lajang na matu loi ai
User-htuk manu ai interface ni, modular component hkrang shapraw ai lam, lawan ai-galai shai ai knife system ni gaw bungli galaw ai lam hte gram lajang ai lam lahkawng yan hpe asan sha galaw ya ai. Control panel hku nna, shinggyim masha ni a shut ai lam hte gram lajang ai aten hpe shayawm ya lu ai.
5. Aten galu-kam mai ai lam
Hpa majaw nga yang, n-gun ja ai n-gang n-gang ni hte hkrak tup ai roller ni kaw na galaw da ai Cast Film Slitter gaw, matut manoi n-gun ja ai-lawan ai hku galaw nga ai aten hta pyi, jak rung a ngang grin ai lam hpe makawp maga ya lu ai. Servo drive hte pneumatic system zawn re ai arung arai ni hpe aten galu-hkam kaja na matu galaw da ai rai nna, shaning law law galaw ai shaloi, n galai shai ai sha bungli galaw lu na matu re.
VI. Hkamja lam hte grup yin hpe myit yu ra ai lam ni
Efficiency gaw ahkyak ai raitim, dai ni na aten na Cast Film Slitters ni gaw bungli galaw ai lam hta shimlum lam hte grup yin hpe makawp maga ai lam hpe mung ahkyak shatai nna galaw ma ai.
Hkamja lam hta, lawan ladan jahkring kau ai switch, shada da shinggrup da ai sin langa, n-gun grai law hkra makawp maga ai lam ni lawm ai. Dai ni gaw, hkala nba n byin hkra makawp maga ya nna, bungli galaw ai ni hpe shamu shamawt nga ai daw ni kaw nna makawp maga ya ai.
Hkringmang daju a shingra tara hte seng nna, ya aten hta jak law law hta n-gun-htuk manu ai motor ni hte nsen n law ai-bungli galaw ai ladat ni hpe bang da sai. Dai hta n-ga, awu asin ni hpe shinggyin la lu ai ladat ni hpe bai jai lang ai arung arai ni hte hpawng de mai ai majaw, trimmed film edges ni hpe bai jai lang lu ai, grup yin hpe hkra machyi ai lam hte raw material manu ni hpe shayawm ya lu ai.
Daw dan lam
Cast Film Slitter gaw, n-gun n rawng ai servo, PLC, hte feedback hpaji masa ni hte madi shadaw ya ai, n-gun n rawng ai, hkrak hkrak n-gun rawng ai, hkang zing da ai bai n-gun rawng ai ladat hku nna bungli galaw ai. Shi a atsam gaw ngang grin ai tension hpe n-gun jaw lu ai, hkrak ai blade alignment, hte n-gun hpe n-gun jaw lu ai atsam gaw, film amyu myu hta -quality tsaw ai shapraw ai lam hpe madi shadaw ya lu ai.
Cast Film Slitter a bungli galaw ai ladat hpe chye na ai hku nna, galaw shapraw ai ni gaw, galaw ai lam a parameters ni hpe grau kaja hkra galaw lu ai, n kaja ai lam ni hpe shayawm lu ai, grau kaja ai film langai sha re ai hpe n-gun jaw lu ai. Hpa majaw nga yang, n-gun ja ai packaging hte hpaji masa hte seng ai sumla hkrung ni hpe ra sharawng ai lam matut nna rawt jat wa ai hte maren, Cast Film Slitter gaw, dai ni na aten na sumla hkrung galaw ai bungli ni hta, n-gun ja ai, kam hpa mai ai, laklai ai arung arai ni hpe jaw ya lu na matu, hkrak tup ai engineering, automation, hte hpaji rawng ai hku hkang zing ai lam ni hpe kayau kaya galaw ai npawt nhpang hpaji masa - langai mi hku nna naw nga nga ai.
