Dai ni na aten na adhesive tape galaw ai hta, Fully Automatic BOPP Tape Slitting Machine gaw, n-gun atsam, hkrak ai lam, n-gun rawng ai lam ni a npawt nhpang hku nna magam gun nga ai. Ndai jak ni gaw BOPP jumbo kaba ni hpe kaji ai roll ni de galai shai na lit nga ai, dai gaw, n-gun ja ai jak hte nbung n-gun n-gun npu hta matut manoi galaw sa wa na matu ra kadawn ai, hkrak tup ai galu kaba ai lam hte bung ai tension{1}}an operation ni hpe galaw na lit nga ai.
Raitim, rawt jat dik ai jak hpe pyi, atsawm n yu lajang ai sha, kam mai ai hku n mai galaw ai. N kaja ai hku gram lajang ai gaw, n myit mada ai sha, n-gun n rawng ai aten, n-gup n-gu n-gun yawm ai, sumla hkrung hpe n kaja ai hku galaw ai, tension galai shai ai, hte product quality hpe shayawm ya lu ai. Aten ladaw ni na wa ai hte maren, makawp maga ai lam hpe n yu lanu lahku ai gaw, jak langai a bungli galaw ai prat hpe grai shayawm ya nna, galaw shapraw ai manu yawng hpe jat ya ai.
Ndai laika buk gaw, shanhte a Fully Automatic BOPP Tape Slitting Machine a magam bungli prat hpe jat ya lu na matu, galaw ai ni, galaw shapraw ai ni, gram lajang ai ni hpe karum ya na matu yaw shada ai hkum tsup ai gram lajang ai ladat ni hpe jaw da ai. Lahta na lam matsun ni gaw, shani shagu galaw ai lam ni, aten masat da ai jep joi ai lam ni, grup yin hpe hkang zing ai lam ni hpe kayau kaya galaw nna, kaja dik ai jak galaw ai lam hte galu kaba ai- aten galu kam hpa mai ai lam ni hpe lu la na matu re.
I. Hkum tsup ai hku galaw ra ai BOPP Tape Slitting Machine a bungli galaw ra ai lam ni hpe chye na ai
1. Magam bungli hpe yu ai lam
Autly Automatic BOPP Tape Slitting Machine gaw, n-gun kaba ai BOPP hpe (biaxially oriented polypropylene) master gaw, kaji ai shingnip shingna ni hpe shinggrup nna, n-gun kaba ai n-gun rawng ai lam ni hpe shinggrup na matu galaw da ai, tsaw dik htum ai hkrak ai hkrang masa rai nga ai. Dai jak gaw kanu kawa ni a roll hpe hpaw ya nna, slitting blade ni a set hku nna lam madun ya ai, slit film ni hpe langai hkrai a core ni de bai nhtang wa shangun ai, dai shaloi, n-gun rawng ai web ex tension hte alignment hpe matut manoi galaw nga ai.
Madung bungli galaw ai lam hpe madun ai lam ni gaw:
Slitting hkrak ai lam: ±0.1–0.3 mm
Tension a ngang grin ai lam: ±0.5 N .
Rewinding lawan ai lam: 500–600 m/min du hkra
Roll langai sha re ai lam: jut hte n-gun pyi
Ndai jak gaw, galu kaba ai galaw shapraw ai lam ni a matu matut manoi bungli galaw nga ai, law malawng gaw grup yin masa ni hte n-gun rawng ai lam ni a npu e rai nga ai. Ndai lam gaw, bungli galaw ai lam hpe makawp maga na matu, hkrak hkrak hte ayan gram lajang ra ai, rollers, blade, bearings, hte control arung arai ni hta, jak rung a n-gun hpe shabyin ya ai.
2. Hpun n-gun hte myi man pa ai lam ni
Kaja wa bungli galaw ai aten hta pyi, lam law law gaw, jak rung n-gun yawm ai hte wan n-gun yawm mat ai lam ni hpe byin shangun ai:
Bade hpun ai; si mat ai: Adhesive-coated film hte matut mahkai ai lam gaw, n-gup magap hpe n-gun jaw nna, cutting act a hkrak ai lam hpe hkra machyi shangun ai.
Glue gawgap ai{0}}up: BOPP tape ni kaw na n-gun rawng ai ngam ai ni gaw, lam madun ai rollers hte tension sensor ni hta shinggyin la lu ai.
ban prat: Motor, brake, bearings ni gaw aten galu bungli galaw ai shaloi katsi ai hpe shabyin ya ai majaw, sau garan mat ai.
Dust hte debris: Film daw ni hte nbung hta nga ai n-gun ni hpe sensor hte electronic board ni hta tawn da ai.
Vibration hte n rap ra ai lam: Long- aten ladaw hta rollers (sh) shafts ni hpe n tara ai hku galaw ai gaw, daw hpe lawan ladan galaw ya ai.
Ndai myit ru myit tsang lam ni hpe chye na ai gaw, yaw shada tawn da ai gram lajang ai ladat hpe galaw ya lu ai, aten garai n du shi yang hkrat sum ai lam ni hte hkrat sum ai lam ni hpe shayawm ya lu ai.
II. Shani Shagu hte Bat shagu na bungli ni a matu Routine gram lajang ai lam ni
1. San seng ai ladat ni
Aten tup san seng ai lam gaw asan sha raitim, kaja dik htum ai gram lajang ai lam re. San seng ai jak langai gaw grau katsi ai, grau n-gun dat galaw ai, film n san seng ai hpe pat shingdang ya ai.
Shani shagu:
isopropyl alcohol (sh) galaw shapraw ai wa- n-gun jaw ai solution ni hpe lang nna, guide rollers hte slitting shafts ni kaw na adhesive ngam ai hpe yeng seng kau u.
San seng ai edge sensor ni hte photoelectric detector ni hpe hkrak hkrak hkan tam lu na matu.
Rewinding ngu ai daw kaw na ga nhpu hte tape daw ni hpe shaw kau u.
Bat mi hta:
Adhesive n-gun rawng ai hpe jep yu nna, n-gun n rawng ai hpun palawng hte shim lum ai hku jasan jaseng u.
Laksan sumla hkrung powder a matu guide rods hte mawdaw gau ai belt ni hpe yu u.
Motor ni hte hkang ai cabinet ni grup yin hta nbung hpe hkrak hkra shinggrup lu na matu, katsi ai nbung hte filter ni hpe san seng hkra galaw u.
Pro Tip: Wan n-gun n-gun n-gun n-gun n-gun n-gun n-gun hpe koi gam u. Hka n-gun rawng ai nbung hpe lang nna, san seng ai panel ni hte wiring ducts ni hpe lang u.
2. Lubrication hte Mechanical Care
Htap htuk ai sau gaw, jak a asak galu ai lam hpe hkrak sha shadut ya ai, n-gun n rawng ai, nsen, katsi ai-factors ni hpe shayawm kau ya ai.
Hpa majaw nga yang, n-gun jaw ai lam ni hpe galaw ai wa tsun ai aten laman hta, bearing, lam madun ai, mail ni hpe lam madun ai.
Matut manoi n-gun rawng ai daw ni a matu, n-gun n rawng ai lithium- hta na tsaw ai{0}} hpe lang u.
Pneumatic lines ni hpe jep yu nna, valve yawng hpe leak n lawm ai sha, hkrak hkra galaw na matu sadi ra ai.
tension hpe hkang ai ladat ni hte gearbox hka htung ni hta sau n-gun hpe makawp maga na.
Lubricate hpe n lu galaw ai majaw, hkrat sum ai lam, shaft vibration, n-gun dat jai lang ai lam law wa ai. Hkrang nsam ni hpe gram lajang ai lam a matu galoi mung log log galaw u.
3. Blade gram lajang ai lam hte galai shai ai lam
Dai htu ai ladat gaw, hkum tsup ai Automatic BOPP Tape Slitting Machine shagu a myit masin rai nga ai. Blade quality gaw edge precision, slitting stability, hte arung arai ni hpe jahten kau ai madang ni hpe dawdan ya ai.
Dai majaw, n-gun n rawng ai, nick (sh) ngam ai hpe shani shagu jep yu u.
Dai cut hpe n-gun n rawng ai (sh) film stretching hpe madun hpang wa ai shaloi, blade ni hpe sharpen (sh) galai kau u.
Web ting hta n-gun shayawm ai lam hpe pyi matut manoi galaw na matu, blade nnan ni hpe galoi mung atsawm sha align galaw u.
Spare blade ni hpe san seng ai, katsi ai shara ni hta n-gun n rawng hkra tawn da u.
Dai majaw, n-gun rawng ai n-gun atsam a matu, tungsten carbide (sh) SKD-11 steel blades ni hpe lang u, dai gaw, n-gun ja ai n-gun hpe shayawm ya lu ai hte n-gun ja ai n-gun hpe hkam sharang lu ai.
III. Wan hte hkang zing ai ladat hpe gram lajang ai lam
1. PLC hte Servo System ni hpe jep joi ai lam
Fully Automatic BOPP Tape Slitting Machine langai a automation madang gaw, wan n-gun hpe hkang lu ai atsam hta grai madung nga ai.
Wan n-gun n-gun n-rawng ai, nhprang arai ni hpe shinggyin la lu ai, grai katsi ai arung arai ni a matu shata shagu jep joi ai lam ni hpe galaw u.
PLC parameters ni hte servo motor setting ni hpe aten kadun laman bai gram lajang u.
Hka lim ai lam (sh) nhprang n-gun n shang hkra, bungli galaw ai shaloi, hkang ai cabinet ni hpe pat da u.
Lu mai ai rai yang, jak a gap da ai-in ana jep chyoi ai ladat hpe jai lang nna, hkrit tsang hpa labau ni hte motor overload masa ni hpe jep yu u.
well-mainted PLC system gaw, n-gun n rawng ai, n-gun n rawng ai, hte n-gun n rawng ai bungli ni a lapran ngang grin ai synchronization hpe madi shadaw ya ai, dai gaw hkrak hkrak htum mat na matu ahkyak ai.
2. Sensor hte Encoder masat masa galaw ai lam
Sensors hte encoder ni gaw web alignment hte tension hkrak ai lam hpe makawp maga na matu ahkyak ai lit nga ai. Aten na wa ai hte maren, shanhte gaw ga nhpu, n-gun n-gun (sh) katsi ai lam galai shai ai majaw hprawng mat chye ai.
San seng ai photoelectric, ultrasonic, hte infrared sensor ni hpe bat mi hta n-gun n rawng ai brush (sh) nbung laru hpe htu ai jak hte galaw ai.
Encoder hti ai lam ni hpe verify galaw nna shata 3–6 shagu bai gram lajang na.
Hten za mat ai (sh) n hkrak ai sensor ni hpe kalang ta galai kau u, cascading alignment shut ai lam ni hpe koi gam u.
Teng man ai calibration gaw, sensor n yu n hkan ai majaw byin pru wa ai n bung ai n bung ai lam ni, roll telescoping, hte film wrinkling-issues ni hpe pat shingdang ya ai.
3. Power Sup hte Wiring Management
Wan n-gun gaw aten galu- aten galu kam hpa mai ai lam a matu ahkyak nga ai.
Shata shagu n-gun n rawng ai (sh) n-gun n rawng ai power cable ni hpe jep yu u.
Surge makawp maga ai ni (sh) voltage stabilizer ni hpe lang nna, kalang ta n-gun galai shai ai lam kaw na, hkang zing ai ladat hpe makawp maga na.
Static discharge hpe koi lu na matu wan jak panel yawng hpe atsawm sha tawn da na matu sadi ra ai.
Hten za mat ai connector (sh) insulation hpe galai na matu, short circuit ni hpe pat shingdang u.
Dai majaw, n-gun rawng ai hte san seng ai n-gun atsam gaw, hkang zing ai masa hkrat sum ai lam ni hpe grai shayawm ya nna, daw ni a asak hpe jat ya ai.
IV. Preventive gram lajang ai lam hte shada da galai shai ai lam ni hpe aten masat da ai
1. Shata shagu hte quarter hte jep joi ai lam ni
Scheded makawp maga ai lam gaw manghkang ni n byin shi yang, manghkang ni hpe chye na lu na matu karum ya ai.
Belt hte pulley ni: Bu hpun palawng, n kaja ai lam ni hpe jep yu u. Ra ai hku tension hpe gram lajang u.
Roller hpai ai lam: Lata hte lang ai detector hpe lang nna, aten dep hkam la ai n-gun yawm ai lam hpe chye na lu na matu, katsi ai hte n-gun hpe shadawn yu u.
Pneumatic system ni: Nbung lwi ai (sh) n-gun yawm ai shamu shamawt lam a matu cylinder hte valve ni hpe chyam yu u.
Cooling hpe ra sharawng ai ni: servo drive ni hte PLC unit ni hpe grai n-gun n jaw na matu filter ni hpe jasan jaseng ai (sh) galai kau u.
Machine hkam kaja lam a labau hpe gawgap na matu, gram lajang ai laika hta mu tam ai lam yawng hpe ka da na.
2. Ma ni hpe galai shai ai lam
Nkau mi gaw tau hkrau chye lu ai asak hkrung lam ni nga ai.
Blades: Shata 1–3 shagu, galaw shapraw ai lam hta hkan nna galai na.
Bearing: Shaning shagu jep yu nna, nsen (sh) nsen kaba wa yang galai kau u.
Timing belt: Shata 6–12 shagu hta kalang ta n hkrat sum na matu galai kau u.
Filter hte dazik ni: Pneumatic hte hydraulic n-gun hpe n-gun jaw na matu, quarter shagu hpe galai shai u.
Ahkyak ai spare part ni hpe inventory hpe gram lajang ai gaw lawan ai hku galai shai nna, n law htum hkrat sum ai aten hpe madi shadaw ya ai.
Hkum tsup ai Automatic Automatic BOPP Tape Slitting Machine langai hpra hta, shi a hkrang masa, jai lang ai aten, galaw shapraw ai lam a n-gun hte maren, laksan masat da ai spare daw ni hpe ka da ra ai.
3. Calibration hte performance Testing
Calibration gaw jak hte electronic ladat ni hpe matut nna shingdaw tawn da ai hpe madi shadaw ya ai.
±0.5 N hkrak ai lam hpe makawp maga na matu, n-gun n-gun hpe hkang ai masa hpe quarter shagu jahpan bang u.
calibration gauges ni hpe lang nna blade shara hpe hkrak hkrak jep yu u.
Film alignment, tension langai sha re ai, n-gun n-gun hpe bai nhtang wa ai hpe jep yu na matu, gram lajang ai aten shagu ngut ai hpang chyam dinglik ai lam ni hpe galaw na.
Preventive calibration gaw jak a prat hpe jat ya ai sha n-ga, arung arai ni a n-gun hpe mung makawp maga ya nna, awu asin ni hpe mung shayawm ya ai.
V. Machine a prat hpe hkra machyi shangun ai grup yin hte bungli galaw ai lam ni
1. N-gun rawng ai bungli galaw ai makau grup yin
Hkamja lam hte seng nna, hkrak tup ai jak ni a matu, hkang zing da ai galaw shapraw ai makau grup yin gaw ahkyak nga ai.
20–30℃lapran na nbung katsi ai lam hpe 40–60% lapran na nbung n-gun hpe gram lajang nna, electronic arung arai ni hta hka lim ai lam hpe pat shingdang na matu.
Production shara hpe san seng hkra galaw nna, grai law ai ga nhpu (sh) n-gun rawng ai n-gun ni kaw na lawt lu hkra galaw u.
Frame galai shai ai lam hte n-gun n-gun hpe makawp maga na matu, madang npawt nhpang ntsa e, jak hpe shara jahkrat u.
Hkringmang daju gaw, grup yin ngang grin ai lam gaw, hkrak ai lam hpe grau kaja hkra galaw ya ai, bearing hte sensor prat hpe galu shangun ai, galu kaba ai- aten galu ai hpe shayawm ya ai.
2. Htap htuk ai Operator sharin hpawng
Kaja dik htum-} hpe pyi, operator shut ai lam ni hkrum chye ai.
Machine setup, parameter hpe gram lajang ai lam, shim lum lam ni hpe hpaji ninghkring ni hpe sharin ya ai.
Roll hpe n-gun jaw ai, n-gup magap hpe galai shai na matu, tension calibration galaw na matu, Standard Operating Procedures (SOPs) ni hpe gawgap na.
System hpe gram lajang ai lam (sh) automation nnan ni hpe gram lajang na matu shata kru shagu refresher sharin hpawng hpe galaw u.
Hpaji rawng ai operator ni gaw, jak rung ni hpe hkra machyi ai lam hte n ra ai aten hpe makawp maga na matu shawng nnan na line rai nga ai.
3. Magam bungli galaw ai lam hpe yu reng ai lam
Dai ni na aten na hkum tsup ai BOPP Tape Slitting Machine ni law law gaw, gap da ai wa{0}in ana jep chyoi ai ladat ni (sh) IoT matut mahkai ai lam ni lawm ai.Digible interface hpe lang nna, runtime aten, shut ai lam ni hpe hkan tam ai, galaw ai lam ni hpe jahpan galaw ai.
Vibration, nbung katsi ai, shing nrai, ya aten na sensor ni hpe lang nna tau hkrau tsun da ai gram lajang ai lam hpe galaw na.
blade n bung ai lam (sh) tension galai shai ai lam ni zawn re ai bai byin pru wa ai manghkang ni hpe chye na lu na matu, shinggyin la ai shiga ni hpe sawk sagawn ai.
Predictive analytics gaw gram lajang ai hpung ni hpe gram lajang ai lam ni hpe aten masat da ya ai majaw, n myit mada ai sha hkring sa ai lam hpe shayawm ya lu nna, jak hpe grau law hkra jai lang lu ai.
Daw dan lam
Fully Automatic BOPP Tape Slitting Machine a service prat gaw, shi a galaw shapraw ai atsam hta sha n-ga, gara hku matut manoi nga ai hta mung madung nga ai. Routine hpe jasan jaseng ai lam, sau hpe hkrak hkra galaw ai lam, ayan jep joi ai lam ni, grup yin hpe hkang zing ai lam ni gaw, bungli galaw ai lam hpe shabyin ya ai hkrak ai daw ni hpe makawp maga na matu rau jawm galaw ma ai.
Tara jeyang ai lam hpe gram lajang ai lamang gaw, n-gun yawm ai aten hpe shayawm kau ya ai, manu dan ai gram lajang ai lam ni hpe pat shingdang ya ai, galaw shapraw ai lam hpe n-gun jaw ya ai. Dai hta n-ga, shaning law law na ai hpang, n-gun rawng ai slitting accuracy, grau shim ai, grau law ai product yield ni hpe mung madi shadaw ya ai.
Hpang jahtum e, gram lajang ai lam gaw hpaji masa ra kadawn ai lam sha n rai-it gaw, zai ladat hte seng ai gumhpraw bang ai lam rai nga ai. Hpa majaw nga yang, n-gun rawng ai ni hpe makawp maga ai lam hpe gram lajang ai aten masat masa ni hpe gawgap ya ai company ni, bungli galaw ai ni hpe atsawm sha sharin ya ai company ni gaw, shanhte a arung arai ni a asak hpe galu shangun na rai nna, bungli galaw ai lam hta grau kaja ai bungli galaw ai lam hte akyu hkam sha lam hpe lu la na re.